Gypsum is a white powder composed primarily of gypsum. It can be mixed with water to form a thick slurry that can be used to cast into molds to reproduce objects or it can be used to make a mold that can reproduce finely detailed models.
A variety of plasters and gypsum cements are used in the making of molds, master models, and finished art forms. These products originate from plaster, a highly versatile raw material, better known as “plaster of Paris”.
Plasters used for the manufacture of molds:
– Ceramic Plaster
-Ultracal
Plasters used for casting:
– Ceramic Plaster
– Cast Plaster
– Hydrocal
-Hydrostone
-Garden Cast
-FGR-95
Plasters for making molds
ceramic plaster
This is a high quality white plaster with the ability to absorb large amounts of moisture. This makes it ideal for use as a ceramic mold by absorbing water from the ceramic slip used in casting. This leaves a semi-dry reproduction of the shape thick enough to allow it to be removed from the mold for subsequent baking, after the excess slip has been poured from the mould.
Ultracal 30
This is the most widely used gypsum cement with the lowest expansion rate available. It is ideal for molding polyester and epoxy resins, as well as being the industry standard for molding latex foam. It has high strength with less tendency to warp. It has a set time of 30 minutes. It has a dry compression of 6000psi.
cast plasters
cast plaster
This product is used for the economical production of figurines, etc. of rubber or plastic moulds. It is ideal for young children in kindergartens and primary schools as a craft and educational tool. It is widely used in the production of “white tableware” for use in plaster painting classes.
It is ideal for these activities as it has a hard surface that resists chipping and provides an excellent surface for decorating.
White Hydrocal
This is a good general purpose product. It offers slightly better heat resistance along with increased wet and dry strength. It is ideal for making ceramic molds.
It is a neutral gypsum cement with a setting time of 25 minutes. It is commonly used to cast hollow and solid lamp bases and figurines. It is very white in color.
Hydrocal 105
A good strong mold material. Commonly known as a “buff” stone due to its color. It is ideal for casting prostheses and for dental plasters with controlled expansion.
Hydrostone TB (USG)
Hydrostone is a gypsum cement specially indicated for works where great resistance and resistance to water absorption are necessary. It is used in high quality statuary and novelty art castings. Chess pieces are a typical end use. Works well on latex, silicone and polyurethane molds.
garden cast
This gypsum cement can be used outdoors. Sets in 30 minutes and can be mixed with equal amounts of outdoor statuary sand.
Alpha Gypsum Cement FGR 95
FGR 95 is a unique high strength gypsum cement. It is safe and non-toxic with zero flame and smoke spread. It is designed for fiberglass reinforcement. It is used for complex interior architectural elements.
This is used in Forton’s acrylic polymer modified gypsum formulations.
What is gypsum cement?
To give a general distinction between the two commonly used terms, plaster and gypsum cement. Gypsum generally refers to a lower strength plaster and gypsum cement is a higher quality variety of plaster with special properties.
Gypsum cements generally have low moisture absorption, high compressive strength, and fire resistance. They are more expensive and extra care must be taken in mixing. In other words, they are harder and stronger than ordinary plaster.